Pulp molding apparatus having a forming device and a springactuated flexible permeable structure



w.. 1 .Tv A, 6 h 3 e F07 2W mw Amh @ws ICA. wm T ms NE mm A mm R NAwUL OG SNE www lmx P E SL .UF GMD ME PM uw C GA MG. wm mm PS LA U P April 28, 1953 Flled Aug 6, 1947 3 n ven tor eofyas Pierson Gttorneg April 28, 1953 G P|ER5ON 2,636,422

PULP MOLDING APPARATUS HAVING A FORMING DEVICE AND A SPRING-ACTUATED FLEXIBLE PERMEABLE STRUCTURE Filed Aug. 6, 1947 4 Sheets-Sheet 2 INVENTOR. Georyes Piersan /4 TTORNE Y 2,63 DEVICE AND STRUCTURE 4 Sheets-Sheet 5 PIERSON S HAVING A FORMING LEXIBLE PERMEABLE PULP MOLDING APPARATU A SPRING-ACTUATED F Filed Aug. 6, 1947 April 28, 1953 IN VEN TUR. Geo/yes Pierson prll 28, 1953 G, PIERSON 2,636,422

PULP MOLDING APPARATUS HAVING A FORMING DEVICE AND A SPRING-ACTUATED FLEXIBLE PERMEABLE STRUCTURE Filed Aug. 6, 1947 4 Sheets-Sheet 4 INVENToR Aleo/"yew Pierson BY A Tj ORNE Y Patented Apr. 28, 1953 2,636,422 OFFICE PULP -MOLDI'NG .APPARATUS A @ORI-MING ,BEVICE AND A SPRING- ACTUATED FLEXIBLE PERMEABLE ,STRUCTURE Georges Pierson, Neuilly-sur-Seine, France vAmnlication.Au-gust 6, 194.7, SeriaLNc. 766,550 In France ,January llt, 19,44

Section LPublic Law 690, August 8,1946 Patent expires January `14, ,19.64

.3 Claims. 1

The present vinvention relates :to apparatus :for onming :shaped anticles .by pulp fmolding.

in lthe manufacture of articles :formed of {ce1- lulose nbre (or any other .matter which lcan be suspended Ya liquid) :and which are .iormedon m' in a vmold through the walls of which the liquid can filter, it .is diincult to strip the damp rough Y.from the mold hy .sure Vmeans ywhich do .not :need :any v'handling Vfand it is furthermore verw sdiicul-t to .form `deep 'shapes with a 'com- @actfandfstnong'material.

llhe iohject A1of the present invention, is to `wer-come these idienlties :and enable mass mannfactume through multiple vand .automatic operations :and to ,provide :an ,arrangement which can be used either as ia. -rnold for the formation of za roughly .molded Yartic-le thereon, :as e. transporting mold, or 4`as a drying :mold for fglving the .final-shape (to the articles.

The arrangement embodying the present vinvention and achieving the ahoveobiects includes `a `male :device inserta'ble, into :a perme- .able membrane- .or structure Awhicl-i is secured, soas .not to suffer .any :movements which :might damage the tong-hat. Lthe time of the ideforination -oi the .membtane ,by withdrawal :of Athe male .forming r`device. .This .membizane .is however, transdersely I,deio -rmalile cby spring means which causei its l:contraetion, .and `act .to .antomatioally Xdetach -this `membrane 4from the :rough .or .from the article, .during or .after .the AWith-- ."clraWaLof the male @forming device.

Theraioresaid .arnangement may .in ,particular '.bemtiliseddmgether With-.a mold .carrier on which itis mounted or .immersionina -cody .of .uent pulp, and which includes .suction .means 4for withdrawing liquid intennally .of .the .forming ar rangement sotthatpnlp willlbedeposited externallir of .thesmemhrana and means for `effecting the .movement-:of 'the male .forming `device .relative to xthe ;me1nhr.ane. Such a mold carrier .may consist :of a table or Ycasing which Supports the male :forming device, 4and is Vmanually placed in side a .second casing hearingv the. membranes or dipping .the latter :into a fluent 11011119 and ,enveloping 'the table vor internaLcaSing 'in an air tghtvmanner.

In onder ,to .facilitate .understanding .of `the present intention, illustrative .embodiments thereof. are .hereinafter .described .in .detail and 'shownin thc'accompanyine drawings. wherein:

i.E,ig l., 1 is a. verticalseotional .View 'through .a QlmilIg deviceembodying thepresent intention and with the pants thereof positioned fior `the ormationof fa moldedarticle thereon;

`Fig. "2 isa View similar to Fig. Ljbut with the 2 parts positioned for :stripping :of the molded Aals .ticle therefrom; f

Fig. .53 is a View .similar to Fig. l, .hut :of 4ari-- other embodiment `of the invention.;

Fig. fl is a view vsimilar vto Fig. 2, but ,of the embodiment of the invention lshown .in Fig. f3;

Fig. .5 is a View similar to Fig. 11, but of `still .anotherfembodimentof lthe invention;

Fig. .6 `is a V4view .similar ,to Fig. 2, but .of the embodiment lof the invention shown in Fig. 5.;

Fig. '7 .is .an edge .View :.of :a exible .membrane material, `on a greatly .enlarged scale, .which is .employed in the vdevices .of lilies. 13 V.and 5.;

Fig. 3 is a sectional view taken along the line 18-8 ,oiiiia .7.;

.9 is va ,fragmentary edge -vievir of another Jilexilole .membrane tmaterial .which may be employe-:i in the tembodiments .of the invention shown in Figs. 1, 3 and V5., and which ,is shown .on a vgreatly enlargedscale;

Fig. lois a `sectional -viewalong the line ,t0-l0 of Figi);

Fig. ,1.1 is a vertical .sectional view .showing .a carrier .constrncltionor supporting several molds, and illustrated with the parts l.disposed vfor .the [formation of larticles .on 'the associated molds;

,12 isa view ,similar Lto Fig. 11, .but showing .the parts disposed for stripping the formed articles .from the molds;

Fig. 13 .is a ,view similar to Fig. 11, 'but show- -ing ,a carrier for molds `ofthe ikind illustrated in Figs. 3 and f4 with the molds arranged vin in verted positions; and

'.Fig. 14 is a .viewsimilar toFig. `13, ibut showing thepartsdisposedior stripping ,of the formed articles .from themold.

Figure -1 shows an `arrznigeinent constructed in accordance with the present 'invention 0which includesamale iorming device -formedby aper-- 'orated side Wall 2 Vdei-ming openings at the top and bottom thereof 4and a perforated'bolttom Wall t which is shaped to fit intothe bottom opening of .the sidewall 2 and an upwardlyopening ilexiblemembrane vi which depends from a support 8 and is formed to envelope the `male forming' device 4. The displacement of .this .membrane 4 in a direction parallel :to fits .,surface, that :is vertically, is prevented by the stationarybottom 3 of the male .forming device l, itself. Lateral contraction yof the membrane is `obtained .by Manelastic means .for example, as pring, Whichis disposed inside the .male forming .device and-'is attached to the membrane through the gap 6 which exists between `thegparts 2 3 of the male forming. device l.

fIYhe lateral contraction of the membrane Vcccurs during or as soon as the sidewall part 2 of the male forming device I corresponding to the sides of the rough .or of the article is removed upwardly from its position within the membrane, as in Fig. 2.

Figs. 7 and 8 show the structure of a material that may be employed in forming the exible membrane 4 of the mold embodying the present invention, and this iiexible material includes a series of interiocked coils or spires Illa, Illb, I4c etc., screwed together to form a structure which is porous in all directions. The coils or spires I4a, I4b, I4c etc., are formed of an elastic or springy metal to permit flexing of the membrane 4 formed therefrom. However, a mesh or membrane formed from circular coils or spires; as in Figs. '7 and 8, has a relatively coarse surface and large thickness. In order to avoid these disadvantages, the coils or spires of the porous membranematerial are preferably formed of a metal, for example, beryllium bronze, which can be softened and then hardened to resume its resilient character. Thus, after the adjacent circular coils or spires are screwed together, as in Figs. 7 and 8, the metal of the coils or spires is softened and pressure is applied against the opposite faces of the porous mesh material thereby laterally flattening the coils or spires, as in Figs. 9 and 10, to decrease the thickness and surface roughness of the mesh material. After the spires have been flattened, the assembly is again treated to restore the resiliency or hardness thereof.

The support 8 for the membrane -4 is mounted on a wall II with the membrane depending from the latter for immersion, when the wall II is lowered by suitable mechanism (not shown), in a body of fluent pulp (not shown). The side wall part 2 of the male forming device is carried by a table l which is movable relative to the wall i II to extend the part 2 through an opening in the wall II into the membrane (Fig. l) or to retract the part 2 from the membrane (Fig. 2)

A pipe 9, which is fixed relative to the wall II, extends into the membrane 4 and, at its lower end, carries the bottom 3 of the male forming device and has suitable radial openings 9a for communicating the space inside the male forming device I with the pipe 9. Since the pipe 9 is xed relative to the wall Il, it is apparent that the bottom 3 of the male forming device will re sist movement of themembrane 4 in the direction parallel to the axis of the pipe B when the side wall part 2 is retracted from the membrane (Fig. 2). Finally, the pipe 9 is connected to a conventional suction device (not shown) so that a low pressure may be developed within the male forming device for drawing the liquid of the fluent pulp through the membrane 4 for exhaust through the pipe 9.

In operating the mold device of Figs. l and 2. the table Il! is moved toward the wall II to insert the side wall part 2 within the membrane 4 with the bottom 3 extending across the lower end of part 2. The wall I I and table IB are then lowered together to immerse the membrane 4 in a bath of uent pulp (not shown), and suction isapplied to the pipe e to draw the liquid of the b ath through the pipe 9 and thereby cause the deposit of the bre in' the fluent pulp upon the external surface of the membrane 4 in the form of an article 1. When the table I0 and wall il are raised to remove the membrane 4 from the bath and the article has dried suiiiciently, the table Il) is raised relative'to the wall VII to withdraw the part 2 from within the membrane 4,

-as in Fig. 2, so that the spring 5 is theneffective to laterally contract the membrane 4 away from the article 'I to permit the latter to be easily stripped from the mold. During stripping of the article 'I from the mold, the pipe 9 is preferably communicated with the atmosphere, so that the normal suction in the pipe 9 will not resist the removal of the article.

Figs. 3 and 4 illustrate another embodiment of the invention wherein the parts of the molding device are identiiied by the same numerals employed in connection with the corresponding parts of the rst described embodiment, but with the letter a annexed thereto. The molding device-oi Figs. 3 and 4 includes a one-piece male forming member IA having integral, perforated side and bottom walls ZaLand 3a, respectively, and the member Ia depends from a vertically movable table lila whichN is vertically movable relative to a wall IIa.' 'A suction pipe 9c extends axially into the male forming member la an is movable with the latter.

A porous membrane depends from the wall l la and includes a bottom part 4b, carried by the bottom 3a of the male forming member, and a separate side part 4a which extends downwardly from a sealing or shielding element 8a securing the side part 4a, at its upper end, to the wall I Ia. At least the side part 4a of the porous membrane is formed of a porous structure resisting movement in the vertical direction, that is, in the direction generally parallel to the movement of the male forming member la, and which is yieldable laterally, that is, in the direction substan; tially at right angles to the movement of member Ia.. For example, the part la or the po'- rous membrane can be formed of a mesh structure of the kind illustrated in Figs. 9 and l0 and described hereinabove. A circular tension spring 5a extends around the side part da of the membrane at a location spaced downwardly from the top edge of the latter but above the upper edge of the article 'Ia formed on the membrane, that upper edge of the article being defined by the lower edge of the shielding member 8a..` The spring 5a acts on the part 4a of the membrane to continuously urge the latter to a laterally contracted condition (Fig. 4) When the table Illa is moved toward the support wall l Ia, as in Fig. 3, the male forming member la extends into the membrane part da and laterally expands the latterwith the lower edge of the side part 4a meeting the periph-'- eral edge of the bottom part lb of the membrane carried by the bottom 3a of the male forming member. The table Illa and wall l la are vthen simultaneouslyvdisplaced to immerse the membrane parts 4a and 4b in a bath of uent pulp (not shown) and vacuum is applied to the pipe 9a to cause the deposit of a coating of Afibres on ber la from the part da 'of the'membrane thereby" separating the bottom part 4b of the membrane from the side part la and permitting the'spring4 5a to laterally contract the side part la or the i membrane away'from the article la (Fig. 4) so that the latter may be easily stripped.

the accompanying drawings, it is tobe understood that the invention is not limited to these precise embodiments, and that various changes and modications may be effected therein Without departing from the scope or spirit of the invention as defined in the appended claims.

What is claimed is: 1. Apparatus for forming shaped articles by pulp molding; comprising a permeable male forming-device for immersion in a body of iiuent pulp, a permeable structure having a laterally contractible side Wall portion open atleast at one end and receiving said forming-device to envelop the outer surface of the latter, suction means for Withdrawal of liquid internally of said forming device so that pulp Will be deposited externally of said permeable structure to `form a shaped article thereon, and spring actuated means acting continuously against said side Wall portion for yieldably contracting the latter in the lateral direction so that said side Wall portion is automatically disengaged from thearticle formed thereon when said male forming-device is Withdrawn from said permeable structure through said open end of the latter.

2. Apparatus for forming shaped articles by pulp molding; comprising a support having at least one opening therethrough, a permeable :dexible structure carried by said support for immersion in a body of fluent pulp and, opening at one end in registration with said support opening, a permeable male forming-device including an endwall portion xedly positioned Within said permeable structure and a side-Wall portion separate from said end wall portion, said side-Wall portion being movable through said open end of the permeable structure from a position Within the latter to a position outside of the permeable structure, suction means for withdrawing liquid from the fluent pulp through said permeable structure and said forming-device so that pulp Will be deposited externally of said permeable structure to form a shaped article thereon, and elastic means continuously acting on said permeable structure and contracting the latter in the lateral direction when said side-Wall portion of the forming-device is moved to said position 'outside of the 'permeable structure-thereby automatically disengaging the permeable` structure from the article formed thereon.

3. Apparatus for forming shaped articles by pulp molding; comprising a permeable male forming device for immersion in a body of iiuent pulp, a permeable structure including an end portion on an end of said male forming device and a side Wall portion open at its opposite ends and receiving said male forming device through one of said opposite ends so that said end portion of the permeable structure extends across the other end of said side Wall portion and said permeable-structure envelops the outer surface of said male forming device, suction means for Withdrawal of liquid internally of said male forming device so that pulp will be deposited externally of said permeable structure to form a shaped article thereon, said side wall portion of the permeable structure being contractable lat'- erally,and a spring member extending around.V said side Wall portion of the permeable struc-l ture and acting continuously against said side Wall portion at a location spaced from said one end of the latter for yieldably urging said side Wall portion 'to contract laterally so that vsaid side wall portion of thevpermeable structure is automatically disengaged from the article formed thereon when said male forming device is withdrawn from said permeable structure through said one end of the side Wall portion thereof` v GERGES PIERSON. Y References Cited inthe file .0f this` patent y' WUNITED STATES PATE'DVI'S Number t Name Date 190,654` Wheeler May 8, 1877 368,794 Tobey Aug.. 23, 1887 504,730 yLane Sept.,12, 1893 708,642 Howard Sept. 9, 19,02 1,041,129 Mauersberger Oct. 15, 1912 1,637,532 y Oliver et al. i Aug. 2, 1927 1,899,197 Huit et al. Feb. 28, 1933 2,089,746 Gray Aug. 10', 1937 2,187,918 Sloan Jan. 23, 1940 2,213,902 Daniels Sept. 3, 1940 

